What the data shows
About one vehicle in 4 inspected is ordered off the road. In 2025, 22.3% of Level I, II and V inspections found a vehicle out-of-service violation, a defect serious enough under the CVSA out-of-service criteria that the truck can’t move until it’s repaired. 6.1% of driver inspections put the driver out of service.
Rates vary widely by state. The highest vehicle out-of-service rates were in Minnesota (40.4%), Nebraska (40.1%), South Carolina (36.5%), Wyoming (35.4%), Iowa (33.9%); the lowest in Mississippi (11.5%), Kansas (11.5%), West Virginia (13.4%), New Mexico (13.9%), District of Columbia (15.1%). For drivers, the highest rates were in Oregon (15.7%), Wyoming (14.3%), Massachusetts (13.7%). Rates also reflect how each state inspects, such as which inspection levels it uses and which vehicles it selects, so they measure enforcement as well as the condition of the trucks.
Most inspections are not the full Level I. Of 2,772,468 inspections in 2025, 24% were Level I, 36% Level II walk-arounds and 37% Level III driver-only checks (what each level covers).
California recorded 442,328 inspections, rank 1 of 51, with a vehicle out-of-service rate of 15.5%.
For a trucking company, every inspection lands on its FMCSA record. Out-of-service violations weigh heavily in the Safety Measurement System behind CSA scores, and underwriters read the same inspection history when they price a renewal. Check any carrier’s inspection record by USDOT number (how CSA scores work; truck insurance; truck crashes by state).
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